World's Only
High-performance Vibration Mixer
Uni Forming (uniformity and homogenization) technology is one of the most important issues in the process of processing materials which need the highest level of quality. Developed based on many years of experience in researching and pursuing uni forming technology for fluids, VIBRO MIXER is the world’s only high-performance vibration mixer which instantly mixes and reacts liquids in vibration vortices generated by stirring blades that vibrate up and down at high speed.
Precision Flow Reactor
Instant Synthesis, Crystallization and Extraction Reaction
The VD has solved various issues in the reaction process with vibration vortices. It is capable of flexibly responding to reaction conditions including the mixing ratio, reaction time, stirring strength and temperature. Moreover, the highly efficient reaction contributes to reducing costs such as with a reduction in cleaning liquid waste in addition to reducing additives and unreacted substances.
- Highly efficient reaction in the piston flow.
- Possible to control the stirring strength (dispersal strength).
- Easy temperature control with a high-efficiency jacket.
- Less susceptible to blockages and scaling.
- Flexible production from small to large quantities.
- Simple and compact.
Specifications
| Item＼Model | FVD-35 | FVD-65 | |
|---|---|---|---|
| Processing volume (reference) | ℓ/h | 60 | 300 |
| Viscosity (reference) | mPa‣S | Up to 5000 | |
| Pressure resistance | Mpa | 1 | |
| Wetted part materials | SUS316, hard chromium, Teflon composite material | ||
Synthesis
The added liquid (catalyst) instantly disperses. A highly efficient synthesis reaction then takes place instantly. (Example: There is a 97% reaction with an added amount of 1.1-times the theoretical value.) Moreover, the reaction time and stirring strength can be adjusted. This allows the reaction to take place under the optimal conditions for the material.
Crystallization
Our Reactor can instantly disperse and react. The exceptionally effective cooling jacket instantly cools the material. The crystallization is completed in a short period of time. The vortices caused by the vibrations stir every corner of the liquid. Therefore, the particles are made uniform. At the same time, this prevents blockages and scaling.
Extraction
The extraction with a heterogenous phase reaction uses the interface reactions of the particles. As the reaction progress, the interfaces become saturated and the reaction slows down. The saturated particles unify again and are then split again by the vibrations to create new interfaces. Through this process, the reaction is accelerated and highly efficient extraction takes place.
High Viscosity Blender
Mixing and Dispersal of High Viscosity Liquids
- Uniformity and homogeneity even with extreme viscosity differences and mixing ratios.
- Low pressure loss.
- No localized heat generation and It hardly causes any temperature increas.
- Flexible production from small to large quantities.
- Self-cleaning of the mixer is possible.
- Simple and compact.
Specifications
| Item＼Model | VM-35 | VM-65 | VM-100 | |
|---|---|---|---|---|
| Processing volume (reference) | ℓ/h | 60 | 300 | 1000 |
| Viscosity (reference) | Pa‣S | Up to 100 | ||
| Pressure resistance | Mpa | 1 | ||
| Wetted part materials | SUS316, hard chromium Teflon composite material | |||
Homogenization
Uniformly and homogenously mix high viscosity materials to produce high quality products.
Dispersal and Mixing
Mix high viscosity liquid into any color by adjusting the three primary colors.
Phase-transfer Emulsification
It is possible to control the particles by changing the frequency of vibration.